Tomato ketchup/paste/sauce filling machine production line

short description:

The machine adopts PLC control, according to the filling bottle, fixed discharging mouth, the rest all operation can be finished on a touch screen. In addition to have common automatic servo piston filling machine advantages, also the widened the range of filling material. Such as filling material contains particles, long strips of solid content, also can be a very effective filling. This machine adopts serve ball-screw system to drive the piston cylinder. It’s widely used in Food, Chemical, Medical, Cosmetics, Agrochemical industry, applicable for filling liquid, especially for high viscosity material and foamy liquid, such as: Oil, Sauce, Ketchup, Honey, Shampoo, Lotion Lubricant oil, etc.

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Product Detail

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Overview

Automatic tomato paste filling capping labeling machine line

All the contacted part with the material is high quality stainless steel SS304/316, adopts piston pump for filling. By adjusting the position pump, it can fill all of the bottles in one filling machine, with quick speed and high precision.The filling machine adopts computer automatic control system and full touch screen control. The production process is safe, hygienic, easy to operate and convenient for manual automatic switching.

Parameter

Number of filling heads	4~20 head (depending on the designing)
Filling capacity	according to your requirment
Filling type	piston pump
Filling speed	500ml-500ml: ≤1200 bottles per hour 1000ml: ≤600 bottles per hour
Filling accuracy	±1-2g
Program control	PLC + touch screen
Main materials	304 stainless steel, 316 used in food industry
Air pressure	0.6-0.8Mpa
Conveyer belt Speed	0-15m/min
Conveyer belt Distance away from the ground	750mm±50mm
servo motor	Panasonic Japan
Power	2.5-3.5KW12
Capacity of material tank	200L (with liquid level switch)
Protective device	Outage alarm on shortage of liquid in the reservoirtank
Power source	220/380V, 50/60HZ or customized
Dimensions	160014002300 (lengthwidthheight)
Host weight	about 900kg

Features

<1> Suitable material: Oil, jams, daily chemicals, and something that very viscous.
<2> PLC control :This filling machine is a high-tech filling equipment controlled by microcomputer PLC programmable, equip with photo electricity transduction and pneumatic action.
<3> Accurate measurement: adopt servo control system, ensure the piston can always reaches constant position.
<4> Anti drop function :When close to target filling capacity can be applied to realize speed slow filling, prevent the liquid spill bottle mouth cause pollution.
<5> Convenient adjustment: replacement filling specifications only in touch screen can be changed in parameters, and all filling first change in position, fine-tuning dose it in touch screen adjustment.

Application

Food (olive oil, sesame paste, sauce, tomato paste, chili sauce,butter,honey etc.) Beverage( juice, concentrated juice). Cosmetics (cream, lotion,shampoo, shower gel etc) Daily chemical (dishwashing, toothpaste, shoe polish, moisturizer, lipstick, etc.), chemical (glass adhesive, sealant, white latex, etc.), lubricants, and plaster pastes for special industries The equipment is ideal for filling high-viscosity liquids, pastes, thick sauces, and liquids. we customize machine for different size and shape of bottles.both glass and plastic are OK.

The Machine Details

Filling nozzels ( servo motor control nozzels lift system ,
and it can up to bottles and then slowlly filler
it can Anti-drip system, anti-foam

High quality cylinder
Stable and sensitive performance

Adopted piston quantitative, mechanical and electrical, pneumatic in one, electrical and pneumatic components used well-known brands.

Adopt strong applicablity

No need to change parts,can quickly adjust and change bottles of different shapes and specification

Adopt Touch screen and PLC Control

Easy adjusted filling speed/volume

no bottle and no filling function

level control and feeding.

Photoelectric sensor and pneumatic door coordinate control ,lack bottle ,pour bottle all has automatic protection .

Twisting Capping Machine

This machine is suitable for glass bottle and plastic bottle ,screw/thread caps twisting ,it can used in a wide range of bottles(with differen top diameter ), by adjust the machines but not change parts. Also, the speed is quicker than disc capper.

Advantage

for different size bottles and caps, it do not need to change any part. The machine can be adjust from right & left, up and down, very convenience.

Automatic round bottle sticker labeling machine is widely used in various specifications of circular object labeling, taper cylinder labeling, such as cosmetics, food, medicine, daily chemical, toys, hardware, plastics and other industries, can achieve full/ half cycle labeling.

Circumferential front and back double labeling, the space between the front and back can be adjusted arbitrarily The circumference positioning detection device is optional to realize the circumference positioning labeling.
Optional color belt typewriter and spray code machine, labeling at the same time to achieve printing production batch number, production date and other information, to achieve labeling spray code integration, reduce packaging processes, improve production efficiency.
Applicable to non- adhesive label, non- adhesive film, electronic supervision code, bar code, two - dimensional code label transparent label, signature, etc. The device has high stability, good labeling effect, no bubbles and no wrinkles, and the labeling accuracy is + 1mm.

Automatic Double Sided Labeling Machine

Automatic double side adhesive labeling machine is suitable for applying sticker labels on the front and back side of bottles,jars,etc;which are round,flat,oval,rectangular,or square in shape.The labeling speed is also dependent on the stable motion of the product on the conveyor of the equipment,at a relatively higher speed.

Company information

Shanghai Ipanda Intelligent Machinery Co. ltd is a professional manufacturer of all kinds of packaging equipment. We offer full production line including bottle feeding machine, filling machine, capping machine, labeling machine, packing machine and auxiliary equipment to our customers.

Order guide:
There are many types of filling machine,we need to know more details about your products in order that we can recommend the most suitable machine for you.Our questions as below:
1.What's your product?Please send one picture to us.
2. How many grams do you want to fill?
3.Do you have requirement of capacity?

After-sales service:
We guarantee the quality of the main parts within 12 months. If the main parts go wrong without artificial factors within one year, we will freely provide them or maintain them for you. After one year, if you need to change parts, we will kindly provide you with the best price or maintain it in your site. Whenever you have technical question in using it, we will freely do our best to support you.
Guarantee of quality:
The Manufacturer shall guarantee the goods are made of Manufacturer's best materials, with first class workmanship, brand new, unused and correspond in all respects with the quality, specification and performance as stipulated in this Contract. Quality guarantee period is within 12 months from B/L date. The Manufacturer would repair the contracted machines free of charge during the quality guarantee period. If the break-down can be due to the improper use or other reasons by the Buyer, the Manufacturer will collect repair parts cost.
Installation and Debugging:
The seller would dispatch his engineers to instruct the installation and debugging. Cost would be bear on buyer's side (round way flight tickets, accommodation fees in buyer country). The buyer should provide his site assistance for the installation and debugging

FAQ

Q1: Are you a machine manufacturer or trading company?

A1: We are a reliable machine manufacturer that could gives u best service. And our machine can be customized by client's requirement. Welcome to visit our factory!

Q2: How do you guarantee this machine normally operating?

A2: Every machine is tested by our factory and other client before shipping, We will adjust the machine to optimal effect before delivery. And spare is always available and free for you in warranty year.

Q3: How can I install this machine when it arrives?

A3: We will send the engineers overseas to help client installing, commissioning and training.

Q4: Could I choose the language on touch screen?

A4: It's no problem. You can choose Spanish, French, Italian, Arabic, Korean, etc,.

Q5: What should I do to choose the best machine for us?

A5: 1) Tell me the material you want to fill, we'll choose the suitable type of machine for you to consider.

2) After choose the suitable type of machine, then tell me the filling capacity you need for the machine.

3) At last tell me the inner diameter of your container to help us choose the best diameter of the filling head for you.

Q6: Do you have manual or operation video for us to know more about the machine?

A6: Yes, we will send you the manual and operation video after you ask for us.

Q7: If there's some spare parts that broke, how to solve the problem?

A7: First of all, please take the pic or make a video to show the problem parts.