Automatic vial filling sealing machine

short description:

The vial liquid filling sealing production line is composed of ultrasonic bottle washing machine, sterilization dryer, filling and stoppering machine, capping machine. It can complete spraying water, ultrasonic cleaning, flushing of inner and outer wall of bottle, preheating, drying and sterilization, removing heat source, cooling, bottle clear-up, (pre-filling nitrogen), filling, (nitrogen filling), plug clear-up, press plug, cap clear-up, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately, also made up production line, which is mainly used in production of vial injection and freeze-dried powder injection in pharmaceutical factory, can be applied to production of antibiotics, bio-pharmaceuticals, chemical pharmaceuticals, blood products etc.

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Product Detail

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Overview

Vial Liquid Filling and Stoppering Machine is suitable for the liquid filling and rubber stoppering of glass vials. Machine complete in pleasing matt finished stainless steel construction. The basic unit consists of turntable/unscrambler, SS Stat conveyor belt, Highly efficient and precision built S.S. 316 Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.

This machine is vial bottles, glass bottles liquid filling and Plugging and capping monoblock Machine, will automatically bottles feeding into machine, then filling and plugging and bottles outlet .Adopt or peristaltic pump or cerimical pump filling, pneumatic roof, electromagnetic vibrator to send, send cap, three knife centrifugal mill cover.Has characteristics of compact structure, precise measurement, reliable operation, it is an ideal equipment of schering bottles potting.

Parameter

Filling nozzle	2 nozzles ( according to different speed can customize)
Capping head	1 head ( according to different speed can customize)
Filling method	Peristaltic /piston pump (according to different material and filling volue can customize)
Capacity	30 bottles/min ( 2 filling nozzles ,1 capping head)
Suitable bottle	Dropper bottle , plug bottle , rubber plug bottle , chubby gorilla bottle, vial. penicillin bottle,spray bottle (can customize to suitable to different type bottle and caps)
Filling material	E-liquid,vial,essential oil , spray liquid , oral liquid and so on (can customize)

Machine configuration

Frame	SUS304 Stainless steel
Parts in contact with liquid	SUS316L Stainless steel
Electrical parts
Pneumatic part

Features

± 1 % Filling accuracy on single dose.
The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body, consists of S.S. Slat Conveyor, Reciprocating Nozzle with self-centering devices & SS Syringe.
Suitable for 1 ml to 100 ml feeling range.
Immediately stopper closing on vial after feeling.
Inbuilt scrambler and Unscrambler.
No Vial No Filling System.
“No Rubber Stopper machines stop “system.
Rigid vibration free construction for trouble free performance
S.S. Elegantly matt finished body.
Minimum charge overtime, from one size to another container or fill size.

Working Process

The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided.

The Machine Details

1)This is filling pipes, it is high quality imported pipes.There are the valves on the pipe, it will suck liquid back after once filling. So filling nozzles will not leakage.

2) The multi roller structure of our peristaltic pump further improves the stability and non impact of filling and makes the liquid filling stable and not easy to blister. It is especially suitable for filling the liquid with high requirement.

3)This is aluminum Cap sealing head. It has three sealing roller. It will sealing Cap from four sides, so the sealed Cap is very tighten and beautiful. It will not damage Cap or leakage Cap.